Microwave Sample Digestion – a great time and money saving technique for sample dissolution

Sample dissolution has been a challenge for the analytical chemist. Dissolution of samples such as minerals, ores, rocks, soils, ceramics, oxides and coal test your patience as digestions take several hours or even days to complete under harsh conditions involving highly corrosive acids and heat.

Wet chemical digestions involve use of mineral acids conventionally in open systems. Closed microwave digestion systems offer several benefits which are highlighted below:

  • Maximum heating temperature is limited by boiling point of the acid but can be raised to 250 – 300°C under pressurized conditions of closed systems
  • Acid consumption is much less
  • High extraction efficiency of analytes from sample matrix
  • Minimum exposure of chemist to corrosive and pungent acid fumes
  • Digestions generally take less than one hour in comparison to much longer time for open digestions
  • 8 – 12 samples simultaneous digestions contribute significantly to increased laboratory productivity
  • Due to closed system operation there is no loss of volatile elements during the digestion process and contamination from the environment is also eliminated.

The advantages offered far outweigh the initial investment and today several laboratories have introduced microwave digestion systems.

The sequence of images  below will illustrate a typical digestion carried out using a commercial microwave digestion system.


Sample in Powder form in Digestion acid in digestion tube


On Shaking Sample remains as a Suspension without Dissolving


Digestion tube being inserted into protective casing


Protective Cover fixing on top


Tube being mounted in the holder rack


Tightening of Rack Cover


Tightening of top cover screw diagonally


Fixing of Cover Shield


Top View of Shield Cover


Digestion tube assembly mounted inside Microwave Reaction System


Real time display of digestion parameters inside mounted sample tube


Real time display of digestion parameters inside mounted sample tubes


Removal of top cover of digestion tube on completion of digestion


Clear dissolved sample in digestion tube after removal from digestion assembly

About Dr. Deepak Bhanot

Dr Deepak Bhanot is a seasoned professional having nearly 30 years expertise beginning from sales and product support of analytical instruments. After completing his graduation and post graduation from Delhi University and IIT Delhi he went on to Loughborough University of Technology, UK for doctorate research in analytical chemistry. His mission is to develop training programs on analytical techniques and share his experiences with broad spectrum of users ranging from professionals engaged in analytical development and research as well as young enthusiasts fresh from academics who wish to embark upon a career in analytical industry.


  1. priya mourya says:

    SIR, plz suggest latest microwave digestion system

    • Dr. Saurabh Arora says:

      Hi, you can consider Antonpar, PerkinElmer or Milestone I have used all three and they are great.

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